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Polymeric foams, embedded with nano-scale conductive particles, have previously been shown to display quasi-piezoelectric (QPE) properties; i.e., they produce a voltage in response to rapid deformation. This behavior has been utilized to sense impact and vibration in foam components, such as in sports padding and vibration-isolating pads. However, a detailed characterization of the sensing behavior has not been undertaken. Furthermore, the potential for sensing quasi-static deformation in the same material has not been explored. This paper provides new insights into these self-sensing foams by characterizing voltage response vs frequency of deformation. The correlation between temperature and voltage response is also quantified. Furthermore, a new sensing functionality is observed, in the form of a piezoresistive response to quasi-static deformation. The piezoresistive characteristics are quantified for both in-plane and through-thickness resistance configurations. The new functionality greatly enhances the potential applications for the foam, for example, as insoles that can characterize ground reaction force and pressure during dynamic and/or quasi-static circumstances, or as seat cushioning that can sense pressure and impact. 

In this work, a knee sleeve is presented for application in physical therapy applications relating to knee rehabilitation. The device is instrumented with sixteen piezoresistive sensors to measure knee angles during exercise, and can support at-home rehabilitation methods. The development of the device is presented. Testing was performed on eighteen subjects, and knee angles were predicted using a machine learning regressor. Subject-specific and device-specific models are analyzed and presented. Subject-specific models average root mean square errors of 7.6 and 1.8 degrees for flexion/extension and internal/external rotation, respectively. Device-specific models average root mean square errors of 12.6 and 3.5 degrees for flexion/extension and internal/external rotation, respectively. The device presented in this work proved to be a repeatable, reusable, low-cost device that can adequately model the knee’s flexion/extension and internal/external rotation angles for rehabilitation purposes.